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 Rail Industry Investment in Composites on the Rise

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Rail Industry Investment in Composites on the Rise

Over the next six years, £47.9 billion is set to be spent on the operation, maintenance and renewal of railways as part of a government initiative[1] to become more focused on issues that matter most to passengers. The use of composites within the rail industry is predicted to grow by up to 40% (£100 million[2]) between 2015 and 2020 according to the Composites Leadership Forum.

Composites are widely used in a number of industries: aerospace, automotive, marine and many more where the strength to weight ratio is critical. Other industries are now moving to adopt composites at a rapid rate, one such example is rail. 

The rising interest in and use of composite products in rail has led Composites UK to join forces with the Rail Alliance to help companies understand these new materials and how they can be used to solve industry challenges.

                                            GRP composite trench covers installed at Oldham Metrolink

The key properties of composites that are helping solve these challenges are their strength to weight ratio, durability, longevity and customisability.

Composites high strength to weight ratio means that smaller items like trench covers can be moved manually instead of requiring lifting equipment, larger items like train doors can operate faster and more efficiently, while even larger items like bridges can be built using less material reducing costs. Their durability means they perform year after year in all weather conditions and can withstand exposure to corrosive materials like salt and fuel. Their longevity means they last longer than traditional materials, reducing disruption which is especially important for products like sleepers. Finally, composite products can be custom manufactured to suit the application, instead of building on site, which enables fast installation, allowing products like FRP bridges, which can be installed overnight.

                                        GRP composite trench covers installed at new Doncaster depot


Recent Composite Projects

Doncaster Depot

As part of the £70 million development of Doncaster’s new Hitachi depot, Fibrelite designed and manufactured 100 metres of custom GRP composite trench covers to fit piping apertures, providing protection from potential heavy vehicle traffic (up to D400/40 tonnes) while allowing safe easy manual access for monitoring and maintenance.

Oldham Metrolink

Originally, concrete recess covers had been fitted on Oldham’s Metrolink platform over underground utilities. Due to their weight, these were difficult to remove and replace, requiring specified lifting equipment and causing potential manual handling risks. Fibrelite designed and manufactured bespoke composite trench covers to fit directly into the existing apertures, allowing easy, safe (authorised) manual removal and providing a safe walking surface.

[1]Rail infrastructure funding: statement of funds available 2019 to 2024: https://www.gov.uk/government/speeches/rail-infrastructure-funding-statement-of-funds-available-2019-to-2024

[2] http://www.compositesleadershipforum.com/

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OPW is a global leader in fluid handling, management, monitoring and control solutions for the safe and efficient handling of fluids from the refinery to the commercial and retail points of consumption, including loading systems, rail and transport tank truck equipment, tank gauging, fuel management systems, valves, fittings, underground and above ground storage tank equipment, spill containers, overfill prevention devices, secondary containment sumps and flexible piping, commercial and retail fueling dispensers and electronic POS systems, swivels, breakaways, and nozzles for virtually all fuel types, including LPG, Hydrogen and CNG. OPW also designs and manufactures touch-free and friction car wash systems. OPW has 3,850+ employees with manufacturing operations in North America, Europe, Brazil, China and India and sales around the world. OPW is part of the Fluids segment of Dover (NYSE: DOV).

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