Performing Shaft Alignment on a Caterpillar!
RT-300 Solution's laser alignment, vibration analysis & Run Out Probe helped align Caterpillar engine to backup floodwater pump.
RT-300 Solution's laser alignment, vibration analysis & Run Out Probe helped align Caterpillar engine to backup floodwater pump.
Har du någonsin lagt till antalet shims som ditt uppriktningsverktyg säger att du ska göra bara för att upptäcka att din maskin fortfarande inte är korrekt? Detta är en frustrerande men vanlig förekomst. Var det ett beräkningsfel eller gav ditt axeluppriktningsverktyg dig fel information? Mer än troligt är dina shims är skyldiga.
Tolerances for shaft alignment are typically expressed in terms of angle and offset. It is common knowledge that offsets cause confusion, but angularity often confuses those tasked with aligning or verifying alignments.
There are two parts that must be understood, proper phasing and angularity of the input and output shafts.
We are pleased to announce the launch of our new improved GuideU™ (UI), designed to maximize user productivity, facilitate intuitive reporting, and ensure a consistent user experience across all measurements.
These are the five questions every maintenance supervisor needs to answer.
There were huge differences between coupling alignment tolerances and precision shaft alignment tolerances during a recent Acoem RT-300 training class. Electric motors and centrifugal pumps fitted with grid couplings of model 1070T were aligned at 1800 RPM. A contractor performed the initial alignment on this fairly new installation.
Verifying your machines' issues using phase analysis can be a very effective method of verifying faults discovered during an inspection. Vibration programs can be made more effective when phase, particularly cross-channel phase analysis, is applied properly.
When using a straightedge to perform a shaft alignment you won’t see angular misalignment.
To calculate the cost of misalignment, first determine the cost of the machine’s downtime.
We have several times discussed the differences between coupling alignment tolerances and precision shaft alignment tolerances. As stated in those text the coupling manufacture’s tolerances are for the coupling. As maintenance professionals we are concerned with the coupling, however we are more concerned with the bearings in the machines.
Predictive maintenance involves scheduled testing on regular intervals.
​A lift check isn’t always done when performing a precision shaft alignment, nonetheless excessive lift can be the cause of alignment frustration.
The FIXTURLASER Laser Kit consists of two wireless sensor units utilizing two line lasers. The use of line lasers simplifies the setup process minimizing setup time. To make it even easier, the sensors comes pre-mounted on its fixtures and pre-set to the most common setup.
OmniView is also valuable on vertically mounted machines.
The augmented mechanic’s solution – RT-300 – is a smart reliability tool that combines on-the-spot machine diagnostics with tools for pre-alignment and precision shaft alignment, minimizing the time from fault diagnostics to corrective actions.
Soft foot is a common issue when aligning rotating equipment. It is a major cause of repeatability problems in shaft alignment measurements. In addition to alignment quality and repeatability problems, it can be a cause of machinery vibration, reduce life in electric motors, and cause internal clearance problems in gearboxes and pumps.
When we say, “Your laser displays in mils”, we’re asked, “What’s a mil?”
Some people believe that precision laser shaft alignment has evolved to the point where pre-alignment steps, such as roughing in the alignment with a straightedge, are no longer needed. Well, quite frankly, those people are wrong!
The reason for roughing in the alignment has little to do with how accurately the lasers/sensors measure. It has nothing to do with how big the laser detector is, o
Keeping equipment clean and tidy is not always the easiest thing to do when maintenance and operations has full duty schedule.